Zhengchang pellet zoben niƙa mutu

1.Select high quality- raw kayan, secondary steelmaking, degassing billet;

2.Ring mutu abu: X46Cr13 / 4Cr13 (bakin karfe), 42Crmo / 20CrMnTi (alloy karfe) ko wasu al'ada kayan;

3.Shigo da guntun bindiga da rawar gani da yawa, sau ɗaya-lokacin kafa rami mai mutuwa, ƙarancin inganci, samar da abinci, kyakkyawan bayyanar da babban fitarwa;

4.Zaɓi haɗuwa da tanderun wuta da ci gaba da murhun wuta don tabbatar da tsawon rayuwar sabis;

5.According ga ka'ida da bukatun abokin ciniki don tsara matsi rabo da ƙarfi;

6.Microscopic jarrabawa don tabbatar da ingancin samfurin;

42Crmo / 20CrMnTi alloy karfe zobe mutu fasaha fasahar:

Yanke → Jujjuya → Daidaita → Ragewa → Zazzagewa → Kammala → Hakowa (Faɗawa) Hole → Carburizing → Niƙa → (Ban Cire Oxidation Layer ba) → Gwajin Matsawa →(Phosphorus Passivation) → Rufe Mai Antirust → Duba kuma adana zaɓuɓɓuka;

X46Cr13 / 4Cr13 bakin karfe zobe mutu fasaha fasahar:

Yanke → Jujjuya → Gyarawa → Daidaita → Kammala → Ragewa da zafin rai › Kammala → Ramin hakowa → Nitriding → Polishing → Gwajin matsawa → Juriya mai rufaffiyar →Duba da adana zaɓuɓɓuka;

Nadi mai tako

Harsashin nadi yana ɗaya daga cikin manyan sassan aiki na injin pellet. Ana amfani da su don sarrafa nau'ikan pellets na biofuel daban-daban, abincin dabbobi da sauran pellets. Yin amfani da ƙarfe mai ƙarfi mai jure lalacewa (40Cr, 20Crmnti, Gcr15), maganin zafi na carburizing, taurin uniform. Rayuwar sabis tana da tsawo, kuma akwai nau'ikan nau'ikan halitta kamar su-dimbin hali ne ta hanyar dimbin siffa, toshe haƙoran haƙori, da kuma mai kama da rami. An yi ɓangaren abin nadi na latsawa na ciki eccentric shaft da sauran sassa tare da madaidaicin ma'auni, wanda ya dace don daidaita nisa tsakanin latsa abin nadi da zobe ya mutu bisa ga buƙatun samar da mai amfani, kuma yana da sauƙin ninkawa da shigarwa, kuma shi yana da sauƙin maye gurbin harsashi mai latsawa.

Matakan kariya:

1. Daidai zaži daidai mutu ramin matsawa rabo;

2. Daidaita tazarar aiki tsakanin zobe mutu da matsa lamba nadi ya kasance tsakanin 0.1 da 0.3mm (matsa lamba nadi ne kora da zobe mutu bayan da sabon granulator da aka kunna a cikin "kamar juyi amma ba juyi" jihar) ;

3. Dole ne a yi amfani da sabon mutuwar zobe tare da sabon abin nadi na matsa lamba, kuma abin nadi da matsi da zobe dole ne a kwance kafin sannan a danne su. Lokacin da kusurwoyi masu kaifi suka bayyana a ɓangarorin biyu na abin nadi na matsa lamba, flange na abin nadi na matsa lamba ya kamata a daidaita shi tare da injin injin hannu a cikin lokaci don sauƙaƙe dacewa mai kyau tsakanin abin nadi da zobe ya mutu;

4. Dole ne albarkatun kasa su sha tsaftacewa na farko da kuma rabuwar maganadisu kafin pelletizer don rage matsin ƙarfe a cikin ramin mutuwa. Kuma a rika duba ramin mutuwa akai-akai don ganin ko akwai wani toshewa. Fitar ko fitar da rami da aka toshe a cikin lokaci;

5. Ya kamata a gyara nakasar filastik na ramin mazugi mai jagora na mutuwar zobe. Lokacin gyara, ya kamata a lura cewa mafi ƙasƙanci na aikin ciki na zobe ya mutu ya kamata ya zama 2mm mafi girma fiye da kasan tsagi na overtravel, kuma har yanzu akwai dakin don daidaita madaidaicin madaidaicin abin nadi bayan gyara In ba haka ba. ya kamata a zubar da zoben da ya mutu;

6. Matsakaicin abin nadi nadi yana sanya daga lalacewa-resistant gami kayan da zinariya sarrafa da zafi magani. Siffar saman haƙori na harsashi mai matsa lamba yana da wani tasiri akan aikin granulation.

Bayanan martabar haƙoran haƙoran da aka saba amfani da su: bayanin martabar haƙori ta nau'in, bayanin martabar haƙori ba ta nau'in ba, nau'in rami.

1. Ana amfani da rollers ɗin wucewa da tsagi na haƙori don kashe dabbobi da kayan kiwon kaji. Amfanin wucewar rollers shine cewa zoben mutun yana sawa daidai, amma aikin nada ba shi da kyau.

2.The hakori tsagi siffar matsa lamba abin nadi yana da kyau nada kayan aiki da aka saba amfani da abinci masana'antu, amma lalacewa na zobe mutu ba uniform. Siffar tsagi haƙori matsa lamba abin nadi tare da hatimi baki ya fi dacewa da pelletizing na ruwa kayan. Zamewa a bangarorin biyu.

HELICAL ROLLER

Harsashin nadi yana ɗaya daga cikin manyan sassan aiki na injin pellet. Ana amfani da su don sarrafa nau'ikan pellets na biofuel daban-daban, abincin dabbobi da sauran pellets. Yin amfani da ƙarfe mai ƙarfi mai jure lalacewa (40Cr, 20Crmnti, Gcr15), maganin zafi na carburizing, taurin uniform. Rayuwar sabis tana da tsawo, kuma akwai nau'ikan nau'ikan halitta kamar su-dimbin hali ne ta hanyar dimbin siffa, toshe haƙoran haƙori, da kuma mai kama da rami. An yi ɓangaren abin nadi na latsawa na ciki eccentric shaft da sauran sassa tare da madaidaicin ma'auni, wanda ya dace don daidaita nisa tsakanin latsa abin nadi da zobe ya mutu bisa ga buƙatun samar da mai amfani, kuma yana da sauƙin ninkawa da shigarwa, kuma shi yana da sauƙin maye gurbin harsashi mai latsawa.

Matakan kariya:

1. Daidai zaži daidai mutu ramin matsawa rabo;

2. Daidaita tazarar aiki tsakanin zobe mutu da matsa lamba nadi ya kasance tsakanin 0.1 da 0.3mm (matsa lamba nadi ne kora da zobe mutu bayan da sabon granulator da aka kunna a cikin "kamar juyi amma ba juyi" jihar) ;

3. Dole ne a yi amfani da sabon mutuwar zobe tare da sabon abin nadi na matsa lamba, kuma abin nadi da matsi da zobe dole ne a kwance kafin sannan a danne su. Lokacin da kusurwoyi masu kaifi suka bayyana a ɓangarorin biyu na abin nadi na matsa lamba, flange na abin nadi na matsa lamba ya kamata a daidaita shi tare da injin injin hannu a cikin lokaci don sauƙaƙe dacewa mai kyau tsakanin abin nadi da zobe ya mutu;

4. Dole ne albarkatun kasa su sha tsaftacewa na farko da kuma rabuwar maganadisu kafin pelletizer don rage matsin ƙarfe a cikin ramin mutuwa. Kuma a rika duba ramin mutuwa akai-akai don ganin ko akwai wani toshewa. Fitar ko fitar da rami da aka toshe a cikin lokaci;

5. Ya kamata a gyara nakasar filastik na ramin mazugi mai jagora na mutuwar zobe. Lokacin gyara, ya kamata a lura cewa mafi ƙasƙanci na aikin ciki na zobe ya mutu ya kamata ya zama 2mm mafi girma fiye da kasan tsagi na overtravel, kuma har yanzu akwai dakin don daidaita madaidaicin madaidaicin abin nadi bayan gyara In ba haka ba. ya kamata a zubar da zoben da ya mutu;

6. Matsakaicin abin nadi nadi yana sanya daga lalacewa-resistant gami kayan da zinariya sarrafa da zafi magani. Siffar saman haƙori na harsashi mai matsa lamba yana da wani tasiri akan aikin granulation.

Bayanan martabar haƙoran haƙoran da aka saba amfani da su: bayanin martabar haƙori ta nau'in, bayanin martabar haƙori ba ta nau'in ba, nau'in rami.

1. Ana amfani da rollers ɗin wucewa da tsagi na haƙori don kashe dabbobi da kayan kiwon kaji. Amfanin wucewar rollers shine cewa zoben mutun yana sawa daidai, amma aikin nada ba shi da kyau.

2.The hakori tsagi siffar matsa lamba abin nadi yana da kyau nada kayan aiki da aka saba amfani da abinci masana'antu, amma lalacewa na zobe mutu ba uniform. Siffar tsagi haƙori matsa lamba abin nadi tare da hatimi baki ya fi dacewa da pelletizing na ruwa kayan. Zamewa a bangarorin biyu.