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China OEM Durable Small Pellet Mill - Manufacturer of PTN Series Ring Die for Pellet mill spare parts – Zhengyi
  • China OEM Durable Small Pellet Mill - Manufacturer of PTN Series Ring Die for Pellet mill spare parts – Zhengyi
  • China OEM Durable Small Pellet Mill - Manufacturer of PTN Series Ring Die for Pellet mill spare parts – Zhengyi
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China OEM Durable Small Pellet Mill - Manufacturer of PTN Series Ring Die for Pellet mill spare parts – Zhengyi

  • SHH.ZHENGYI

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We now have our own gross sales team, style and design workforce, technical crew, QC workforce and package group. We now have strict quality manage procedures for each system. Also, all of our workers are experienced in printing industry forBuhler Extruder, Co Rotating Twin Screw Extruder, Pellet Plant, Only for accomplish the good-quality product or service to satisfy customer's demand, all of our products have been strictly inspected before shipment.
China OEM Durable Small Pellet Mill - Manufacturer of PTN Series Ring Die for Pellet mill spare parts – Zhengyi Detail:

● PTN series ring die

PTN Pellet mill ring die3
ptn

PTN pellet mill series ring die is made of high-quality alloy steel or high-chromium stainless steel (German standard X46cr13). It is processed by forging, cutting, drilling, heat treatment and other processes. Through strict production management and quality system, the hardness, die hole uniformity and die hole finish of the production ring die have reached very high quality.

Parameter

S/N Model Size OD*ID*overall   width*pad width -mm Hole size mm
1 PTN450 560*450*180*106 1-12
2 PTN580 680*580*216*140 1-12
3 PTN650 791*650*245*175 1-12

Analysis of Abnormal Situation and Recommended Improvements
Reason Analysis for Broken (normally occurred in
continuous casting of small enterprises)

1. Die broken by drive wheel matching surface
2. Die broken by wearing and deformation of die lining ring.
3. Die broken by waring of driving key.
4. Indentation impressed on the surface of the die for the weakening effect of the de-ironing device, and then cause die to crack.
5. Small opening between the die and the compression roller.
6. Die broken by small compression ratio, small diameter fish feed die without pressure-relief vent.

No. Appearance Reasons Solutions
1 Particle bends, with cracks
  1. The dearance between the cutter and the die is too long. And the cutter is too blunt.
  2. The flour is too rough.
  3. The feeds are too hard.
  4. Remove the cutter or replace the cutter.
  5. Increase grinding fineness.
  6. Increase effective length of the die hole.
  7. Add syrup and oil.
 
2 With transversal crack
  1. The fiber is too long.
  2. The conditioning time is too short.
  3. The humidity is too high.
  4. Control fiber fineness
  5. Prolong conditioning time.
  6. Control raw material temperature and reduce conditioning moisture.
 
3 Vertical cracks
  1. The raw materials have elasticity that would expand after pressed.
  2. Too much moisture, crack occurs during cooling.
  3. Remain too long in the die hole.
  4. Improve the formula and increase feed density.
  5. Use dry saturated steam for conditioning.
  6. Increase effective length of the die hole.
 
4 Radiative cracks Large particles exist (half an oorn or whole corns left) Control the fineness of raw materials, increase grinding evenness.
5 Surface unevenness
  1. Mix with large raw material particles, no sufficiently conditioned and softened
  2. With bubbles in the steam, bubble breaks and hole occurs after pelleting.
  3. Control the fineness of raw materials, increase griding evenness.
  4. Improve steam quality.
 
6. Whisker like pellet Too much steam and too large pressure, pellet cracks when left the die. 1. Reduce steam pressure, use low-pressure steam (15 – 20psi)for conditioning.
2. Check the position of the reducing valve.

ptn010
ptn09


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China OEM Durable Small Pellet Mill - Manufacturer of PTN Series Ring Die for Pellet mill spare parts – Zhengyi detail pictures

China OEM Durable Small Pellet Mill - Manufacturer of PTN Series Ring Die for Pellet mill spare parts – Zhengyi detail pictures


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We've been committed to offering easy,time-saving and money-saving one-stop purchasing support of consumer for China OEM Durable Small Pellet Mill - Manufacturer of PTN Series Ring Die for Pellet mill spare parts – Zhengyi , The product will supply to all over the world, such as: Ukraine, New Delhi, Comoros, Our expert engineering team will generally be prepared to serve you for consultation and feedback. We are able to also offer you with free of charge samples to meet your requirements. Best efforts will likely be produced to provide you the best service and merchandise. When you are keen on our business and products, please speak to us by sending us emails or call us quickly. In an effort to know our products and company extra, you may come to our factory to view it. We will generally welcome guests from all over the world to our business to create business relations with us. Please feel cost-free to speak to us for small business and we believe we'll share the best trading experience with all our merchants.
  • The product classification is very detailed that can be very accurate to meet our demand, a professional wholesaler.
    5 Stars By Yannick Vergoz from Marseille - 2018.11.28 16:25
    The customer service staff's answer is very meticulous, the most important is that the product quality is very good, and packaged carefully, shipped quickly!
    5 Stars By Lisa from Korea - 2018.07.27 12:26
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